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Fuel Cells Get Up to Speed with a New Kind of Platinum

Researchers including Hirohito Ogasawara (left), Anders Nilsson (center), and Mike Toney (right) used SSRL's bright X-ray beam to study a new form of platinum that could be used to make cheaper, more efficient fuel cells.

Researchers including Hirohito Ogasawara (left), Anders Nilsson (center), and Mike Toney (right) used SSRL's bright X-ray beam to study a new form of platinum that could be used to make cheaper, more efficient fuel cells.

Menlo Park, Calif.—A new form of platinum that could be used to make cheaper, more efficient fuel cells has been created by researchers at the Department of Energy’s SLAC National Accelerator Laboratory and the University of Houston. The process, described in the April 25th issue of Nature Chemistry, could help enable broader use of the devices, which produce emissions-free energy using hydrogen.

“This is a significant advance,” said scientist Anders Nilsson, who conducts research at the Stanford Institute for Materials and Energy Sciences, a joint institute between SLAC and Stanford University. “Fuel cells were invented more than 100 years ago. They haven’t made a leap over to being a big technology yet, in part because of this difficulty with platinum.”

Fuel cells hold significant promise for clean energy because the cell’s only byproduct is water. But current fuel cell designs can require as much as 100 grams of platinum, pushing their price tags into the thousands of dollars. By tweaking platinum’s reactivity, the researchers were able to curtail the amount of platinum required by 80 percent, and hope to soon reduce it by another 10 percent, greatly trimming away at the overall cost.

“I think with a factor of ten, we’ll have a home run,” Nilsson added.

Fuel cells work much like batteries—an anode provides electrons and a cathode collects them on the other end of an electrical circuit. But unlike batteries, fuel cells use hydrogen and oxygen to drive their energy-producing reactions; when oxygen enters the metal cathode, it is broken down into individual atoms before it forms water with hydrogen.

The choice of metal for the cathode is extremely important, as some metals cannot break apart the oxygen atoms while others try to bind too strongly to the oxygen atoms, taking them away from the key reaction. Scientists seek the perfect “balance point,” where the number of oxygen bonds broken is maximized and the oxygen atoms bind more weakly to the catalyst. They achieved the balance with platinum, which is strong enough to break the oxygen bonds but does not bind to the free oxygen atoms too strongly. Unfortunately, it also costs enough to make platinum-electrode fuel cells untenably expensive.

In 2005, University of Houston researcher Peter Strasser started looking for ways to crack the platinum problem not by replacing platinum outright, as other researchers sought to do, but by making platinum more reactive.

To do this, Strasser and colleagues used a process called dealloying. First, they combined platinum with varying amounts of copper to create a copper-platinum alloy. Then they removed the copper from the surface region of the alloy. When they tested the binding properties of the dealloyed platinum-copper catalyst, they found it was much more reactive than it would be otherwise.

To find out why, Strasser, Nilsson and colleagues Mike Toney and Hirohito Ogasawara put dealloyed samples under the extremely bright X-ray beam at the Stanford Synchrotron Radiation Lightsource. By studying how X-rays scattered from the dealloyed samples, they were able to create detailed pictures of the metal’s internal structure, revealing that the increased reactivity was caused by lattice strain—a phenomenon in which the arrangement of platinum atoms is modified. By compressing the surface platinum atoms closer together, the process causes platinum atoms to bind a little more weakly to oxygen atoms and inch closer to that magical balance point between molecule dissociation and catalytic binding.

“The distance between two neighboring atoms affects their electronic structure,” Strasser said. “By changing the interatomic distance, we can manipulate how strongly they form bonds.”

The next step for the researchers will be to use the SSRL beam to get a closer look at the reactions between oxygen and platinum, and to determine what can be done to make the process even more efficient. The ultimate goal is to create a potential replacement not only for gasoline engines but also for the batteries found in small electronic devices.

The majority of this research is supported by the U.S. Department of Energy Office of Science through its programs at the Stanford Synchrotron Radiation Lightsource and the Stanford Institute for Materials and Energy Sciences at SLAC National Accelerator Laboratory and Stanford University. Collaborating institutions also include Argonne National Laboratory, Oak Ridge National Laboratory, Technical University Berlin and the University of Houston.

SLAC is a multi-program laboratory exploring frontier questions in photon science, astrophysics, particle physics and accelerator research. Located in Menlo Park, California, SLAC is operated by Stanford University for the U.S. Department of Energy Office of Science. The Stanford Synchrotron Radiation Lightsource at SLAC is a national user facility which provides synchrotron radiation for research in chemistry, biology, physics and materials science to over two thousand users each year.

April 26, 2010 - 6:20 PM No Comments

UltraCell Introduces “3-Up” Battery Charging Portable Power System for Military Electronic Equipment

UltraCell3-UpSystem

Technology Combines Company’s Existing XX25 and XX55 Fuel Cells With an Innovative Power Manager to Create a Unique Multifunctional System

LIVERMORE, CAUltraCell Corporation, a leading producer of portable fuel cells, today announced the availability of its 3-Up battery charging system for military devices and electronic equipment. The 3-Up, which has already shipped to the U.S. military, operates as an integrated soldier portable power generator and battery charger, making it an ideal multifunctional military solution for remote, off-grid environments where powering electronic devices is crucial. The system combines UltraCell’s existing reformed methanol fuel cell (RMFC) technology and award-winning extended runtime fuel tanks with a flexible nylon bundling system and an innovative power manager, called the Director.

The 3-Up is designed to deliver a modular, scalable portable power solution by combining various fuel cell platforms to operate as a customizable system based on the user’s needs. Mobility is enhanced by the innovative nylon bundling system, providing convenient personal carriage, as well as fast reconfiguration of the system for higher or lower power outputs. This approach is ideal for soldiers in the field who are required to power and charge a range of electronic equipment including rugged laptops, satellite communications devices and military radios.

“One of the most pressing problems for soldiers serving in remote locations across Afghanistan, Iraq and across the globe is a lack of reliable, portable power for military equipment and electronic devices,” said UltraCell CEO Keith Scott. “UltraCell is now delivering a solution, which not only provides a lightweight, extended runtime power supply, but also offers the ability to recharge batteries in the field — a key element for both the successfulness and safety of soldiers in the field. We’re excited to be able to offer this technology and look forward to continuing to deliver innovative portable fuel cell solutions.”

At the heart of the modular capability is the Director, which enables up to four UltraCell XX25 or XX55 UltraCell fuel cells to be linked together as a single device. The Director provides precise power management and system level control with a single user interface.

By utilizing a “building block” approach, the 3-Up creates a portable and highly flexible power supply delivering a maximum peak power of 250 watts and continuous output from 50 to 225 watts. Additionally, the 3-Up delivers smart battery charging capabilities to safely charge military batteries such as the BB-2590 and Li-80/145.

About UltraCell
UltraCell is a leading producer of fuel cell systems for mobile devices. The company has developed new micro fuel cell technologies and intellectual property in the field of methanol-based fuel cells. Its patented, award-winning portable fuel cell, the XX25™, achieved Technology Readiness Level (TRL) 7 status, a significant U.S. Army milestone and certification for military use and commercial production. For more information about UltraCell, please visit http://www.ultracellpower.com/.

April 26, 2010 - 6:13 PM No Comments

Fuel Cells 2000 Reveals the Top 5 Fuel Cell States in New Report

WASHINGTON–Fuel Cells 2000, a non-profit outreach organization, has chosen its Top 5 Fuel Cell States in a new report, “State of the States: Fuel Cells in America.” They are: (alphabetical order) California, Connecticut, New York, Ohio, and South Carolina.

Fuel Cells 2000 analyzed the seven regions of the United States, compiling state activities including supportive fuel cell and hydrogen policies, installations and demonstrations in each state, Road Maps and the overall level of activism. Each of the Top Five was selected for different reasons, but “they all recognize that establishing a fuel cell-friendly climate brings environmental benefits and jobs to their state,” said Jennifer Gangi, program director, Fuel Cells 2000.

  • California is the world leader in vehicle demonstrations, hydrogen fueling stations and strict emissions standards, and has aggressive policies supporting fuel cell power generation utilizing renewable biofuels.
  • Connecticut has high profile installations, offers substantial financial support for fuel power generation systems and is the headquarters for several major fuel cell manufacturers.
  • New York has a long history of support for fuel cell research and deployment.
  • Ohio has a well funded business development strategy aimed at fuel cells and the supply chain.
  • South Carolina universities take a collaborative approach; there is an aggressive economic development program and activism in forklift demonstrations.

Said Gangi, “We hope that our report encourages lawmakers, local officials and average citizens, to want to emulate the Top 5 and move their state forward. With many major fuel cell manufacturers and suppliers located in the United States, this industry is poised to deliver on the promise of green growth, clean energy and American jobs.”

There are more details on all the fuel cell activity in the Top 5 as well as the rest of the 50 states and District of Columbia in each state listing and the Appendices. Download the report for free at: http://www.fuelcells.org/statereport.html.

April 26, 2010 - 1:01 PM No Comments

Air Products’ Hydrogen and Technology Fueling Wegmans’ Warehouse Operations

First Commercial Warehouse in Pennsylvania to Use Hydrogen for Material Handling

LEHIGH VALLEY, Pa. — The produce at Wegmans Retail Service Center (RSC) just got greener.  Wegmans, a supermarket chain leader and innovator, has launched a fleet of 50 hydrogen fuel cell-powered pallet trucks using Air Products’ (NYSE: APD) hydrogen and hydrogen fueling station technology at its Pottsville, Pa. warehouse to move produce on a daily basis for shipment to its stores in a five state area.  The warehouse installation is the first commercial site in Pennsylvania to use this advanced technology to move consumer goods using hydrogen-powered material handling equipment.

“We’ve commissioned hydrogen infrastructure projects all over the world and for the material handling market at several U.S. locations, but this marks a milestone for the Commonwealth and is the first commercial operation in our home state.  The hydrogen economy has arrived in Pennsylvania and Wegmans’ Pottsville warehouse will be a showcase site to demonstrate the benefits of hydrogen fueling for the lift industry,” said Dave Taylor, vice president, Energy Businesses at Air Products.  ”There was a team involved in this project, including the public and private sector, and all should be commended for their efforts.”  Taylor noted the support of Congressman Tim Holden, Pennsylvania Department of Environmental Protection Secretary John Hanger, State Senator Dave Argall, State Representative Neal Goodman, and Frank Zukas, President of the Schuylkill Economic Development Corporation, in helping to make this project a reality.

Dave Allar, Wegmans’ RSC maintenance manager, had been anxious for this changeover to hydrogen to arrive, as were employees at the Pottsville facility.  “Our folks tested the equipment early last year and could immediately see what it would mean to equipment performance and productivity.”  Allar compared the experience of converting to hydrogen-powered equipment to that of driving a car.  “Whether a gas tank is full or down to a quarter-tank, a car will travel at 60 mph.   Not so when battery power is used, performance diminishes as the battery discharges,” he said.

Beyond productivity improvements, Wegmans also pointed to the environmental benefits of the changeover.  A hydrogen fuel cell produces energy through an electrochemical reaction.  Because hydrogen is the fuel source, heat and water are the only byproducts.  ”We are always looking for ways to improve our sustainability,” said David DeMascole, general manager–Pottsville Distribution Facility for Wegmans.  ”There is also pride associated with being the first in Pennsylvania.  Wegmans tries to be on the cutting edge for our industry.  To have this opportunity with new hydrogen fuel cell lifts is great.  We are proud of what we can achieve for our environment, community and employees.”

Partial funding for the project was received at federal and state levels.  In April 2009 the United States Department of Energy (DOE) announced a funding program for fuel cell technology to expand use of clean and renewable energy sources to reduce America’s dependence on foreign oil.  DOE said these efforts will accelerate the commercialization and deployment of fuel cells and will create jobs in fuel cell manufacturing, installation, maintenance and support services.  The effort is designed to improve the potential of fuel cells to provide power in stationary, portable and specialty vehicle applications, while cutting carbon emissions and broadening our nation’s clean energy technology portfolio.  The project also received a $1 million grant from the Pennsylvania Energy Development Authority.

Air Products’ fueling infrastructure at Wegmans includes an outdoor liquid hydrogen storage and compression system, along with multiple indoor fueling dispensers for operator refueling.  Details on Air Products’ hydrogen fueling station technologies are provided at www.airproducts.com/h2energy.  Air Products will fuel the fleet of pallet trucks all fitted with Plug Power’s (Nasdaq: PLUG) GenDrive(TM) hydrogen fuel cell power units.  The GenDrive systems can be quickly refueled in less than five minutes, completely eliminating the need to change, store, charge and maintain multiple lead acid batteries per lift truck.  Wegmans hopes to convert its entire lift truck fleet at the Pottsville facility to hydrogen fuel cells over the next few years.  To this point, Wegmans’ material handling equipment was all powered with lead acid batteries.

There are many advantages to using hydrogen-powered forklifts and other material handling equipment.  Hydrogen fuel cell-powered equipment needs refueling once or twice daily, depending on use.  In contrast, traditional battery-powered equipment must be placed temporarily out of operation for battery replacement and required battery recharging approximately every four to six hours.  Hydrogen fuel cell-powered equipment provides consistent power strength during use and does not experience decreased performance or wear down as traditional lead-acid battery units do as they near a required battery change out or recharge time.  Additionally, hydrogen fuel cell forklifts are not adversely impacted by temperature or by operating in coolers and freezers, in comparison to traditional battery performance.  Further, hydrogen-powered fuel cell equipment is more environmentally friendly because it does not involve lead-acid battery storage and disposal issues.

Air Products’ hydrogen fueling technology is currently being used to fuel approximately 300 material handling vehicles including: fuel cell powered lift trucks at Central Grocers’ new distribution center in Joliet, Ill.; hydrogen fuel cell powered forklifts at Nestle Waters North America in Dallas, Tex.; hydrogen fuel cell powered forklifts at the Defense Distribution Depot Susquehanna Pennsylvania in New Cumberland, Pa.; as well as hydrogen fuel cell powered forklifts at several other customers in the United States.  In addition, mobile fueling equipment unique and patented by Air Products has been and continues to be deployed to a variety of customers to demonstrate the technology in real world conditions.

Air Products, the leading hydrogen supplier to refineries to assist in making cleaner burning transportation fuels, has unique experience in the hydrogen fueling industry.  In fact, in certain market applications, fueling rates of over 10,000 refills per year are occurring.  These applications provide an opportunity to assess consumer experiences, evaluate product performance and advance product improvements.  The company has placed over 110 hydrogen fueling stations in the United States and 18 countries worldwide.  Cars, trucks, vans, buses, scooters, forklifts, locomotives, planes, cell towers, material handling equipment, and even submarines have been fueled with this trend-setting technology that involves Air Products’ know-how, equipment and hydrogen.  Use of the company’s technology is increasing and is currently at 175,000 hydrogen fills per year.

Air Products has more than 50 years of hydrogen experience and is on the forefront of hydrogen energy technology development.  Air Products has an extensive patent portfolio with over 50 patents in hydrogen dispensing technology.  Air Products provides liquid and gaseous hydrogen, and HCNG (hydrogen/compressed natural gas) fueling, and has developed a variety of enabling devices and protocols for fuel dispensing at varied pressures.  Hydrogen for these stations is delivered to a site via truck, produced by natural gas reformation, biomass conversion, or by electrolysis, including electrolysis that is solar and wind driven.

About Air Products

Air Products (NYSE: APD) serves customers in industrial, energy, technology and healthcare markets worldwide with a unique portfolio of atmospheric gases, process and specialty gases, performance materials, and equipment and services.  Founded in 1940, Air Products has built leading positions in key growth markets such as semiconductor materials, refinery hydrogen, home healthcare services, natural gas liquefaction, and advanced coatings and adhesives.  The company is recognized for its innovative culture, operational excellence and commitment to safety and the environment.  In fiscal 2009, Air Products had revenues of $8.3 billion, operations in over 40 countries, and 18,900 employees around the globe.  For more information, visit www.airproducts.com.

About Plug Power

Plug Power Inc., an established leader in the development and deployment of clean, reliable energy solutions, integrates fuel cell technology into motive, continuous and backup power products.  The Company is actively engaged with private and public customers in targeted markets throughout the world.  For more information about how to join Plug Power’s energy revolution as an investor, customer, supplier or strategic partner, please visit www.plugpower.com.

About Wegmans

Wegmans Food Markets, Inc. is a 75-store supermarket chain with stores in New York, Pennsylvania, New Jersey, Virginia, and Maryland.  The family-owned company, founded in 1916, is recognized as an industry leader and innovator.  Wegmans has been named one of the ‘100 Best Companies to Work For’ by FORTUNE magazine for 13 consecutive years.  In 2010, Wegmans ranked #3 on the list.  For more information please visit www.wegmans.com.

In addition to its Retail Service Center, Wegmans now operates 13 stores in Pennsylvania, with plans for 2 more in the future.  One of the future stores will open in Malvern, Pa., later this year.  Wegmans has approximately 7,000 employees in the state of Pennsylvania.

April 26, 2010 - 8:04 AM No Comments

Sorting Protons Faster to Improve Hydrogen Fuel Cells

In a breakthrough that should help to solve one of the biggest problems holding back development of affordable fuel cells, a team of University of Massachusetts Amherst scientists has discovered a way to improve proton conductivity under very low humidity conditions, where few materials perform well at present.

The current generation of hydrogen fuel cells produces electricity by first splitting hydrogen into protons and electrons, where electrons go through the fuel cell electrical circuit while protons have to pass through a synthetic membrane. On the other side of the circuit, the protons and electrons combine with oxygen to produce water. This chemical reaction produces electrical energy and because the byproduct is water, the technology is environmentally friendly.

One of the basic problems in this clean energy technology is that these fuel cells prefer operating temperatures well above the boiling point of water, that is, they like low humidity. However, there are few efficient materials that conduct protons under such conditions. Now chemist Sankaran “Thai” Thayumanavan, director of the National Science Foundation’s Fueling the Future Center for Chemical Innovation at UMass Amherst, in collaboration with polymer scientist Ryan Hayward and physicist Mark Tuominen and their graduate students, has developed a materials design principle capable of addressing this need. Their findings are reported in the current issue of Nature Chemistry.

The UMass Amherst researchers have shown that materials that assemble into a structure that provides nanometer-size channels are capable of efficiently transporting charge. These channels provide an excellent conduit for moving protons from one side of the membrane material to another, which is critical for efficient fuel cell operation. Their discovery will help to design materials that could lead to commercial development of longer-lasting membranes that stay chemically and mechanically stable much longer than the current type, while maintaining efficiencies at the desired operating temperature.

Thayumanavan says this is an “incredibly exciting development” relying on a polymer nanostructure that achieves superior results in a completely non-intuitive way, by combining both conducting and non-conducting domains in the membrane. As he explains this special assembly, “One would think that using a 100 percent conducting domain between the electrodes would be most efficient for proton conduction, but that’s not the case. What we’ve found is that by combining two opposing domains, conducting and nonconducting, in the membrane’s nanostructured assembly, we could improve its conductivity performance.”

This solution was inspired by nature, he adds. “We took a cue from these naturally occurring proteins which can transport proton groups inside our bodies over distances of a few nanometers at extremely fast speeds without using water. We hypothesized that just as in these proteins, certain shapes or combinations of block copolymers that combine some conducting and some nonconducting nanostructures might conduct protons better than a uniform matrix.”

This nonintuitive approach paid off, Thayumanavan reports, confirming that a 100-percent conducting domain is not as efficient as their mixed-property domain. “It turns out that a nanoscale assembly packed with domains that are mutually not attractive to each other, and are not usually found together, will create enhanced conductivity by about 1,000 times.” He and colleagues have now tried the new membrane design in four different sets of polymers with subtle variations and “it’s not a fluke.”

April 26, 2010 - 7:35 AM No Comments

Isis innovation investigates sand-powered fuel cells

A new method that combines silicon and water to produce hydrogen could serve as a source of emergency gas for future fuel cell vehicles.

The technique developed by an Oxford University research team led by chemist John Foord generates hydrogen locally at low temperatures.

Project manager Dr Jamie Ferguson, who is helping commercialise Foord’s work through the university’s spin-out company Isis Innovation, explained combining silicon and water to produce hydrogen has been considered by others before but technical hurdles stood in their way.

Under normal conditions, silicon does not largely react to water. While it initially rapidly reacts, Ferguson said, it stops abruptly as soon as an oxide layer is formed.

Foord and his team were able to overcome this, he said, by developing a new method for grinding silica, otherwise known as sand, into silicon nanopowder. When in this nano-state, it is claimed silicon will readily generate hydrogen when contacted with water at temperatures between 70 and 90 degrees Celsius.

Ferguson said one of the main advantages is the only byproduct is sand, which can be safely disposed or recycled.

In addition to developing a new method for milling sand into silicon nanopowder, Foord’s team also developed a material that encapsulates the silicon nanopowder particles. Ferguson said this was done to shield the particles from the air because the silicon nanopowder is so reactive it could theoretically generate hydrogen with exposure to even minimal amounts of water.

While initially being targeted for emergency supplies of hydrogen or lower power fuel cell applications such as laptops or communication devices, the technology has potential to be scaled up.

Foord and his team view local generation of hydrogen as a more plausible alternative to other methods proposed for fuelling portable hydrogen fuel cells.

While hydrogen is energy rich compared to petroleum on a per-weight basis, it is relatively poor on a volumetric basis. This means in portable fuel cell applications, significant volumes of hydrogen will need to be carried on-board unless high pressure or cryogenic hydrogen storage is used. These methods, however, both have significant energy penalties.

Ferguson said the new Oxford method could be considered as a different way of looking at hydrogen storage, ‘except the hydrogen storage here is the water,’ he added.

Ferguson said the team is now currently open to offers from company to license its technology.

April 26, 2010 - 6:28 AM No Comments