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E-mobility without limitations: Innovative CHP (Combined Heat and Power) Concept for Electric Vehicles with SFC Fuel Cells

Brunnthal/Munich, Germany–SFC, technology and market leader in mobile and remote power solutions based on fuel cells, and ESG Elektroniksystem- und Logistik-GmbH, renowned automotive engineering partner of the German and international automotive industry, together present an innovative power supply concept for electric vehicles at this year’s Hanover Fair. With innovative on-board CHP, customer acceptance, range, and winter performance of battery powered vehicles can be significantly improved. Intelligently dimensioned fuel cells automatically recharge the battery when required, while at the same time producing heat for battery conditioning and heating purposes, thus ensuring highest functionality and comfort even in winter.

“This concept represents a quantum leap for battery vehicles“, says Dr. Peter Podesser, CEO of SFC. “In winter, powering vehicles by batteries alone has not been a convincing solution for many users: the performance of a cold battery is insufficient, while at the same time power demand is dramatically increased by heating requirements. We offer a worthwhile solution to this problem by intelligently combining battery and fuel cell in a hybrid system. In addition, we enable fully automatic recharging independent of the power grid, thus freeing the customer from the ever present fear of not finding a power outlet when needed.”

“The fuel cell as a range extender supplies power and heat simultaneously. Our experience with latest e-mobility projects clearly shows that both kinds of energy are essential for electrical vehicles. Our concept and integration expertise at ESG enable us to create integrated solutions that make optimum use of heat and electrical energy. In this way, energy management and operating strategy will adapt to the individual situation and user”, says Wolfgang Sczygiol, Head of the Automotive Business Unit and Member of the ESG Management Board.

graphik kwk_chp_webCHP (Combined Heat and Power) in electric vehicles is the simultaneous generation of electric power and useable heat for heating or battery conditioning purposes. The advantage of CHP is an increased range, as power is produced directly on board – when driving, idling or parking – and fed into the battery. This process ensures the availability of sufficient power for all the vehicle’s security and comfort functions. Full integration, including thermal coupling, between battery and fuel cell creates ideal conditions for the electrical vehicles optimum function even after having been parked outside in winter. In combination with modern battery management systems, surprisingly low nominal power is sufficient for the fuel cell to achieve a significant increase of range and vehicle performance.

SFC presents the EFOY and EFOY Pro fuel cells at Hanover Fair in hall 27, booth J66. Here visitors will also get information on the SFC’s extended fuel cell portfolio with new, even more powerful fuel cells and on the new all-in-one power solutions for industrial applications with SFC fuel cells. In addition, SFC again presents several commercializable electrical vehicles with SFC fuel cells at the fuel cell exhibit’s Ride & Drive area outside hall 27. Of course, these vehicles are available for test rides to demonstrate the principle’s everyday suitability. What makes the SFC fuel cell vehicles so special: thanks to the on-board power generation they do not have to be recharged at a socket and feature an unsurpassed reach.

Additional information at www.sfc.com and www.efoy.com.
About SFC AG:

SFC AG (www.sfc.com) is market leader in fuel cell technologies for mobile and off-grid power applications serving the leisure, industrial and defense markets.  As one of Germany’s technology pioneers, SFC has won numerous innovation awards.  SFC has alliances with leading companies in a wide range of industries.  Unlike most other fuel cell manufacturers, who are in the research and development phase or run subsidized demonstration projects, SFC has shipped more than 18,000 fully
commercial products to industrial and private end users for more than five years, and has created a convenient fuel cartridge supply infrastructure. SFC is DIN ISO 9001:2008 certified. SFC is based in Brunnthal, Germany, and has a sales and technical service office in the U.S. SFC AG is listed in the Prime Standard on the German stock exchange (WKN 756857).

About ESG Elektroniksystem- und Logistik-GmbH:

For more than four decades ESG (www.esg.de) has been one of the leading German companies for the development, integration and operation of electronic and IT systems. ESG has been a partner of car manufacturers and their suppliers for more than 20 years. With locations in Europe and America and a global network of partners, ESG completely covers the needs of its international customers for the entire product life cycle from development to market introduction to after-sales service. ESG is an expert engineering partner, an independent process and technology consultant, and an IT and training specialist. Leading national and international car manufacturers and suppliers trust in the expertise of ESG. For them ESG develops electronic and software systems, supports lab and serial vehicles, performs process and method consultation and qualifies personnel.

April 19, 2010 - 8:28 AM No Comments

SFC presents new all-in-one power solutions with fuel cells at Hanover Fair

Brunnthal/Munich, Germany, April 19, 2010 – SFC, technology and market leader in mobile and remote power solutions based on fuel cells, presents new attractive power solutions for mobile and off-grid industrial applications at this year’s Hanover Fair. Special feature: SFC’s complete power solutions are convenient all-in-one power packages. Once installed they work like an off-grid socket – fully automatic, reliable, maintenance-free, and user friendly.

SFC’s all-in-one hybrid systems contain everything needed for powering devices away from the grid – EFOY Pro fuel cell, fuel cartridge, battery and required cables and connectors. Depending on the users” power requirements they can be combined with any EFOY Pro series model, any EFOY fuel cartridge type, and several different kinds of batteries. They are maintenance free, remote controllable and, thanks to their silent, environmentally friendly operation, approved for use even in nature preserves. At their Hanover Fair booth SFC presents two different all-in-one power solutions:

For stationary off-grid and stand-alone applications, SFC presents new standardized installation systems for 19-inch industrial racks. This new application facilitates integration of the EFOY Pro fuel cells in standard cabinets and ensures easy retrofitting in existing installations. All users need to do to ensure weeks and months of autonomous operation of their electric devices away from the grid is simply place the cabinet in the field. Compared to batteries alone the SFC cabinet power solution multiplies the unattended run times of the devices many times over, offering decisive logistic and cost advantages and allowing for more efficient planning and operation.

In mobile off-grid applications operators of electrical devices can use the convenient EFOY ProCube. This lightweight and maintenance-free off-grid power solution can be easily transported by one person and is always ready for use without requiring adaptation or installation. The EFOY ProCube enables weatherproof outdoor operation of the EFOY Pro series fuel cells in any weather and season, if required even underground.

“With our new complete solutions we have taken another important step towards standardization of our hybrid systems, we solve all interface issues of our customers and increase the easy compatibility with established installation scenarios”, says Dr. Peter Podesser, CEO of SFC.

SFC presents the EFOY and EFOY Pro fuel cells at Hanover Fair in hall 27, booth J66. Here visitors will also get information on the SFC’s extended fuel cell portfolio with new, even more powerful fuel cells and on the new e-mobility concepts with SFC fuel cells. In addition, SFC again presents several commercializable electrical vehicles with SFC fuel cells at the fuel cell exhibit’s Ride & Drive area outside hall 27. Of course, these vehicles are available for test rides to demonstrate the principle’s everyday suitability. What makes the SFC fuel cell vehicles so special: thanks to the on-board power generation they do not have to be recharged at a socket and feature an unsurpassed reach.

Additonal information at www.sfc.com and www.efoy.com.


April 19, 2010 - 8:25 AM No Comments

Hydrogen still in the eco-car race

By Arthur Max

Hydrogen, one of Earth’s most abundant elements, once was seen as green energy’s answer to the petroleum-driven car: easy to produce, available everywhere and non-polluting when burned.

Hydrogen energy was defeated by a mountain of obstacles – the fear of explosion by the highly flammable gas, the difficulty of carrying the fuel in large, heavy tanks in the vehicle, and the lack of a refuelling network. Automakers turned to biofuels, electricity or the gas-electric hybrid.

But hydrogen, it turns out, never was completely out of the race. Now Israeli scientists and entrepreneurs claim to have brought hydrogen energy a step closer by putting it in much smaller, lighter containers.

Rather than using metal or composite cylinders of compressed gas that look like bulky scuba gear, hydrogen is packed into glass filaments which, once out of the lab, will be only slightly thicker than a human hair.

These 370 glass capillaries are bundled into a glass tube called a capillary array, about the width of a drinking straw. The scientists say 11,000 such arrays will fuel a car for 400km, take less than half the space and weight of tanks currently installed in the few hydrogen cars now available.

“We have shown new materials that can store more hydrogen than any other system,” says Dan Eliezer, chief scientist of C.En Ltd., the company based in Geneva, Switzerland, where the Israelis are developing their invention.

The scientists make no attempt to improve the standard fuel cell, which is not much different today from when it was invented more than 150 years ago. A fuel cell makes electricity from chemical reactions involving hydrogen and oxygen, producing only water vapour as a byproduct. The fuel cell can be compared with a standard car’s engine, while the capillary arrays would be comparable to the gasoline tank.

The system was unveiled in Berlin at a demonstration for The Associated Press at the German Federal Institute for Materials Research and Testing, known as BAM, which has been testing the materials since 2008 and has pronounced the system safe. Also attending was a representative of Italian-based Generali Insurance, which has invested US$10 million in the project.

While its backers call the technology a breakthrough, it is unlikely to gain traction without a large injection of capital to scale up development. It also would need a distribution system and the support of major car companies, which have poured billions of dollars into their own closely guarded research programs.

Auto companies “are still investing significant amounts of money in hydrogen and fuel cells,” and have hundreds of researchers working on the technology, said David Hart, director of E4tech, a business and energy consultancy in London. Automakers refuse to disclose details of their research or funding.

Hart said the glass capillaries appear to be an “interesting” technology that would be “very significant” if it were to provide the energy claimed by the company. But if it means creating a new refuelling infrastructure, “it may still not be the right answer for cars,” he said.

Like electric cars, the driving force behind hydrogen research is the need to break away from oil and rein in emissions of greenhouse gases blamed for climate change, especially carbon dioxide from industry and transport. Transportation adds about 13 percent of manmade carbon to the atmosphere.

Hydrogen boasts zero emissions. It can be produced from water through electrolysis, or harvested as the waste product of nuclear reactors and chemical plants.

“In terms of saving carbon dioxide, you do a great deal more with renewable hydrogen,” said Danny Dicks, a biofuels expert from the British consultancy group Innovation Observatory. “So ultimately, hydrogen is where things ought to be driving toward.”

Automakers, for now, still are focused on battery power. At the Geneva Motor Show last month, nearly all major manufacturers displayed their latest electric vehicles or plans to produce them. The few hydrogen vehicles on the floor attracted little attention.

It was not always that way.

US President George W. Bush allocated US$1.2 billion for hydrogen research and said in his 2003 State of the Union address: “The first car driven by a child born today could be powered by hydrogen and pollution free.” The Obama administration largely scrapped the program.

In Europe, too, hydrogen is low-priority. The Dutch government, for example, recently announced a €5 million subsidy for hydrogen, but gave eight times more for electric cars. Buyers of plug-ins get tax breaks and rebates, and cities like London and Amsterdam are planting charge-up pillars on their streets.

“Electricity is taking all the subsidy schemes. It’s taking it away from hydrogen,” said Robert van den Hoed of Ecofys, an independent Dutch consultancy on renewable energy.

The main reason is cost. Electric cars are road-ready and in production, while hydrogen vehicles are still experimental. Nissan’s new electric car, the Leaf, will go on sale for about US$25,000 in the United States, including a government rebate.

Honda has produced a roadworthy hydrogen vehicle, the FCX Clarity, but it is not for sale. Only 50 of them are available for lease in the United States at US$600 per month; Honda says it intends to increase the fleet to 200 this year. Honda declines to put a sales tag on the Clarity, but some experts say the market price would be US$1 million each. Toyota, a leader in electric car technology, plans to put its first hydrogen vehicle on the road in 2015.

In December, the German luxury carmaker BMW ended an experimental run of 100 hydrogen-fuelled internal combustion engines and retreated back into the laboratory for more research. “We learned everything we wanted to learn from this huge field test,” said spokesman Tobias Hahn, and BMW is now working on the next generation.

“We are still committed to hydrogen as the long-term alternative for switching to sustainable mobility,” Hahn said, speaking from Munich, adding that the biggest problem is on-board storage.

Among US carmakers, General Motors produced a test fleet of 100 Chevrolet Equinox fuel cell cars and let 5,000 people test them over a 25 month period. Like BMW, Chevrolet is withdrawing the vehicles to upgrade the technology.

A combination of plug-in electric and hydrogen may emerge as the most eco-friendly solution. “A fuel cell hybrid looks like a good long-term option,” said Hart. “It’s not an either-or. It’s both, most likely.”

Public transport also is experimenting with hydrogen. The Vancouver Winter Olympics deployed 20 fuel cell buses. The European Union and 31 industries teamed up to run a four-year trial of hydrogen buses on regular passenger routes in 10 cities ending last year, and a new generation of buses will begin operating later this year, said Frits van Drunen, who runs the project for the Dutch public transport network GVB.

“We predict that by 2017 these buses will be priced per kilometre at the same level as diesel buses,” said van Drunen, interviewed at GVB’s hydrogen refuelling station in Amsterdam.

At BAM, the Berlin testing site, researchers guided a remote-controlled model truck around the laboratory floor powered by a fuel cell and three hydrogen-filled arrays bound together, about the thickness of a thumb. A similar device lit up a panel with 20 LED bulbs. The researchers say such devices can be built into power packs for laptop computers and even mobile phones.

BAM’s research director, Kai Holtapples, said the C.En system can be on the road within two to five years if it can be developed as a replaceable rack that can be swapped at filling stations. Eventually, cars will be able to refuel with nozzles, like gas pumps today, he said. “Both systems will need some engineering, of course, but some ideas already exist.”

BAM has no financial stake in the capillary array project, he said.

Moshe Stern, C.En’s chief executive, said the electric car will dominate the market for years to come, but the cheap and unlimited supply of hydrogen will make it the power source of the future.

Within a few years, perhaps a decade, hydrogen fuel will shift the world’s energy balance away from oil, he said.

“The real revolution is not the technical revolution, it is the political revolution,” said Stern.

“We are Israelis. We know what it means to be blackmailed by oil,” he said.

AP

April 19, 2010 - 8:14 AM No Comments

Opportunities in the European market for stationary fuel cells

Innovative developments in the European stationary fuel cell market are shaping an optimistic future for the industry. There is a growing interest in many European countries to adopt this ‘zero-emission’ technology across various applications. Boosted by this need for ’sustainable solutions,’ the fuel cell market is transitioning from validation to the pre-commercialisation stage. Frost & Sullivan’s research suggests that this process is expected to generate maximum revenues at accelerated growth rates in the coming years. Specifically, Germany, the United Kingdom, France and Italy have been identified as the opportunity hot spots for the emerging stationary fuel cell technologies.

Three types of stationary fuel cells that are expected to be at the forefront of driving growth in the industry are proton exchange membrane fuel cells (PEMFCs), molten carbonate fuel cells (MCFCs) and solid oxide fuel cells (SOFCs). PEMFC is the most widely researched fuel cell technology in the world. It is preferred by the automotive industry as well as stationary power generators, as it operates at relatively low temperatures. Its forecasted revenues are estimated to be around $180million by 2018 with a compound annual growth rate of 90 per cent between the years 2010 to 2018. The key identified geographical markets for PEMFCs are Germany, the UK and the Netherlands.

In the total European stationary fuel cells market, MCFCs will be one of the already commercially available fuel cell technologies. In comparison to other fuel cells, MCFC manufacturers focus on more advanced technological improvements that are necessary to equip the fuel cell systems with increased robustness. With current revenues of $6.5million, this technology is projected to have potential revenues of $83million by 2018 with a compound annual growth rate of 67 per cent. Its key geographical markets are Germany and the UK.

The third type of stationary fuel cells, SOFCs, shows the potential to be one of the key power generation technologies in the future owing to their high electrical efficiency. They can run on many fuels, including hydrogen, methane, carbon monoxide and biogas. SOFCs are estimated to have potential revenues of $3.8million by 2018 at a compound annual growth rate of 15 per cent. The technology’s key geographical markets are Germany, the UK and Italy.

Regional hot spots for European stationary fuel cells offer influential opportunities for growth. With more than 350 companies and institutes, the German fuel cells industry is the largest in Europe. Germany’s well-developed fuel cell supplier network facilitates the development, testing, deployment and servicing of fuel cells. By 2015, Germany will account for more than one-third of the total European demand for fuel cells. The UK is the second largest European market for stationary fuel cells. In 2007 the country announced the Energy Research Partnership (ERP) initiative to provide support to development of research in clean energy technologies, so that they can be introduced in the market in an accelerated way. In France, although nuclear energy is used predominantly, the Government’s aim to develop its hydrogen economy acts as a major impetus to the stationary fuel cells market. Finally, Italy’s role as a hotspot is attributable to the Italian Government funding university research for fuel cell-related studies and these researches are expected to lead to the formation of new firms in the future.

Despite experiencing accelerating growth, the European stationary fuel cell industry must combat certain market restraints. The overarching challenges are high capital and operating costs, lack of effective technological development to accelerate commercialisation, lack of supportive legislation, and competition from existing technologies. Nonetheless, Frost & Sullivan Energy Senior Research Analyst Vikas Ravindran states: “To maximise success in today’s environmentally conscious society, it is absolutely imperative to adopt sustainable solutions.” The European stationary fuel cell market is expected to overcome these hurdles, experience vast growth and become a viable alterative energy source of the future.

For more information, visit www.frost.com

April 19, 2010 - 8:10 AM No Comments