| If you ever
buy a fuel cell car…..
It’s likely to use a system developed
by Ford.
In one of the industry’s best ‘Well
DUH’ moments in recent memory, engineers at Ford hooked up a hydrogen fuel
cell to a bank of batteries instead of an electric motor, and took a big
step towards making hydrogen powered cars a reality.
According to Ford’s researchers,
using the fuel cell to keep a bank of batteries charged doubled the lifespan
of the cell stack, and reduced the weight, cost, and complexity of the
fuel cell system by 50%.
In the past, hydrogen fuel cells
have been hooked up directly to electric motors, and the amount of electricity
produced by the fuel cell corresponded with the desired speed and acceleration.
This placed variable loads on the fuel cell and required a throttling mechanism
for the hydrogen gas, among various complications.
With this system, however, Ford side
stepped all that. The fuel cell simply charges a battery pack which can
also be plugged in.
The battery pack provides a store
of power that can be more easily ‘throttled’ to produce acceleration and
steady cruising speeds, and the fuel cell merely provides on-board charging.
This reduces the fuel cell’s control mechanism to a relatively simple on/off
setting–it is either charging the battery pack or it isn’t. Eliminating
the variable load on the fuel cell also increases the life of the stack,
and sidesteps the need to engineer the stack to perform under heavy load.
Previous fuel cell cars required
a fuel cell capable of offering wide open throttle acceleration, and regardless
of how often you put the pedal to the metal in your car, the fuel cell
had to offer that level of performance. Unlike internal combustion engines,
however, the maximum power output for fuel cells makes an exponential difference
in the cost of the fuel cell. Reducing the maximum power output required
from the fuel cell is one of the major cost savings in this approach.
Granted, the hydrogen infrastructure
barely exists, and these fuel cell cars are still $100,000+ one-offs, but
Ford has just dramatically simplified the equation for auto manufacturers,
and I wouldn’t be surprised to see other companies latch onto this approach.
Long-term, the ‘08 Focus and Five
Hundred, and the Interceptor concept are not as important as this breakthrough
approach to the fuel cell question.

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