Ignore
the funky paint job, and the 2005 Toyota Prius looks - and drives - like
any other year-old hybrid passenger vehicle on the road.
That's kind of the point.
Engineers were aiming for what Robert
Stempel calls "acceptability."
"That's what we tried to do, so when
you got in, it would be like driving your normal car," said Stempel, chairman
and chief executive of Rochester Hills-based Energy Conversion Devices
Inc.
But this isn't any other hybrid.
There are some who are betting that vehicles like the ECD Prius will deliver
the U.S. automotive industry from the quagmire in which it is bogged down,
struggling with dwindling petroleum reserves, volatile fuel prices and
changing consumer likes and dislikes.
This Prius runs off a battery - and
on hydrogen, the most common element in the universe.
"This would be a bridge to promote
the hydrogen fueling infrastructure and increase the public's awareness
and use of hydrogen," said Jeffrey Schmidt, a systems energy for Ovonic
Hydrogen Systems, LLC, one of the companies under the ECD umbrella. "And,
in the future, the use of fuel cells."
While hydrogen-powered cars might
seem the stuff of science fiction, "this is doable technology today," Schmidt
said.
Indeed, Stempel said hydrogen-powered
vehicles using internal combustion engines similar to the one in the Prius
could be commercially available by 2010.
"What we would probably do is target
the fleets where you have the same stopping point every night," he said.
In recently published interviews,
high-ranking offi cials at General Motors Corp. said hydrogen-powered vehicles
could be available in massproduction volumes by 2011.
The company last month showed off
the hydrogen-powered Sequel concept vehicle to journalists in California.
It also announced it will test more than 100 hydrogen-powered Equinox vehicles
in 2007 in California, as well as in New York City and Washington, D.C.
"The day is getting closer when we
would have to consider this as a possible entry into the marketplace,"
said Byron McCormick, executive director of GM's fuel cell activities.
Fill 'er up?
While the day may be getting closer,
hydrogen-powered vehicles face roadblocks, chief among them fueling infrastructure.
Schmidt, who drives the ECD Prius
from Southgate most weekdays to the company's headquarters off Auburn Road,
fuels at a hydrogen pump on site.
But drivers of hydrogen cars can't
just go down to the corner service station. Schmidt, for example, was loading
the Prius onto a trailer recently to take it to a demonstration across
the state in Muskegon.
"If there were hydrogen fueling stations
between here and Muskegon today, I'd hop in the car and drive it," he said.
"I would have no qualms about driving this car to Muskegon."
In the early days of the automobile,
pioneering motorists had to go to the hardware store to pick up a can of
gasoline. The gas station infrastructure grew rapidly, however, once there
were enough motorists to make such an operation economically viable.
Developing the hydrogen infrastructure
might follow the same route, according to McCormick.
"It's like rural electrifi cation,"
he said. "We're trying to get enough vehicles out there that use hydrogen
so it makes sense to invest in other forms of (making hydrogen)."
And those forms might follow a less
traditional route. Richard Thompson, ECD director of communications, likes
to show visitors a room stocked with models of the company's products,
ranging from solar roof shingles to fuel cells. In one corner is what looks
like a child's model of a service station.
"There's a lot of hydrogen produced
today industrially, but it's produced from natural gas," he said. "This
company thinks the better way of producing hydrogen is the green way."
The roof of the service station is
covered with a photovoltaic material that produces electricity from sunlight
- and which is manufactured by yet another ECD company, United Solar Ovonic,
in Auburn Hills. The current runs to a plate suspended in a small tank
of water. When Thompson flips a switch, bubbles form on the plate.
"That's electrolysis," he said. "That's
hydrogen being produced.
"This is the company's answer to
producing hydrogen the green way, through our solar panels."
The same type of technology could
be adapted to home use, McCormick said.
"You could contemplate that, ŒI will
take care of a percentage of my transportation costs by putting some solar
cells (on the roof) and making hydrogen from electrolysis of water,' "
he said.
Hydrogen also is produced by industrial
processes such as metal plating, McCormick said. It's currently vented
to the atmosphere, but that hydrogen could conceivably be captured.
"When I talk to the person in Japan
responsible for the hydrogen program in Japan, they have identified the
sources of hydrogen that are byproducts, and they believe they might be
able to cover the first 10 million vehicles in Japan (using waste hydrogen),"
he said.
Roland Hwang, vehicle policy director
for the Natural Resources Defense Council, said that while there's a "lot
of excitement" regarding the potential of hydrogen, the jury is still out
on making it work and building the infrastructure.
"It's a heck of a challenge to get
the hydrogen out there and the fuel cells out there in numbers," he said.
Environmental debate
Surprisingly, perhaps, some environmental
groups like the NRDC have cast a jaundiced eye on hydrogen and hydrogen-fueled
vehicles.
According to Hwang, "what casts a
big shadow or pall over hydrogen work is it's clearly being used by the
Bush administration and the auto companies as an excuse not to take meaningful
action ... on fuel economy."
Environmentalists believe the administration
is holding out the carrot of clean-burning hydrogen in 10 to 20 years in
exchange for business as usual right now. They claim reducing emissions
and increasing fuel efficiency immediately would do much to reduce global
warming as well as reduce dependence on petroleum.
"The problem with the argument is
it's much faster to raise the fuel economy of a gasoline vehicle, which
we can do right away," Hwang said.
"It's much faster to raise fuel economy
... than it is to try to get tens of thousands of fuel cells out on the
road."
Instead of one or the other, Hwang
said, car companies need to both develop new technologies and improve fuel
economy.
"Our position is we don't have 10
years or 20 years to wait," he said. "Start getting the carbon out of the
air and start reducing our petroleum dependency now.
"In a hole, the first rule is to
stop digging, and we need to do that."
For their part, companies such as
ECD point to the potential benefits for the environment hydrogen holds.
Schmidt said the internal combustion
engine in the Prius hybrid emits water vapor and about 1.6 grams of carbon
dioxide - mainly due to trace amounts of engine oil burned during the combustion
cycle.
"A normal car would be in the thousands,"
he said. "An ultra low-emissions vehicle (gasoline hybrid) puts out 176
grams."
Burning anything for fuel burns hydrogen,
he said - pollution results from the "stuff" that holds the hydrogen.
"We've gone from early man burning
wood, to coal to natural gas," Schmidt said. "Eventually you move to hydrogen
if you follow the natural progression."
"I might say it slightly differently,"
McCormick said. "One way to look at it, whether we're talking about petroleum
or natural gas or whatever, most of the energy is hydrogen.
"If you look at the history of man,
when we started burning wood, started burning petroleum, we have progressively
been adding more hydrogen to the carbon," he said.
"That trend continues today. Low
sulfur gas or diesel - we add hydrogen to it to get that other junk out
of there."
Some environmental groups remain
skeptical, however. They prefer a mix of options, including biofuels produced
from agricultural crops such as corn and soybeans, as well as hydrogen.
"Hydrogen is not the silver bullet,"
Hwang said. "We don't have a silver bullet. What we do have are some pretty
darn good solutions that can break our dependence on petroleum."
What the future's like
Silver bullet or not, ECD, GM and
other manufacturers see concepts like the Prius and other hydrogen-burning
vehicles as stepping stones toward the ultimate goal - vehicles powered
by fuel cells.
A fuel cell, McCormick said, is essentially
a battery that combines hydrogen with oxygen from the air to make water
and electricity.
"The advantage is a fuel cell is
substantially more effi cient than the burning process," McCormick said.
"The amount of energy you can effectively extract is much more effi cient
than when you burn (hydrogen)."
Engineers at ECD added a turbocharger
to the Prius in order to boost its horsepower back to levels approximating
what it would have if it burned gasoline.
Fuel cells, said McCormick, would
double the energy output produced by burning the same amount of hydrogen.
"For the same amount of hydrogen,
you'd get twice the range," he said. "That extra efficiency is what gives
you the ability to get enough hydrogen on board to get the range and utility
our customers are looking for."
Hwang, however, said fuel cell technology
could be 20 years in the future - something McCormick disputes.
"I think, sort of stay tuned," he
said. "Our progress is absolutely huge on fuel cells.
"I'll believe you'll see them well
before that."

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