| CHICAGO --Imagine
a world in which oil barons are forced to peddle sand because the U.S.
no longer buys their oil to make gas.
And imagine a world where you can
take a deep breath without inhaling waste or having to look north to see
whether the former polar ice cap is about to wash you away.
But ending the country's reliance
on foreign oil is going to take more than imagination.
It will take a substitute.
Bob Stempel, chairman and CEO of
Energy Conversion Devices Inc., sees that alternative in hydrogen.
Stempel got into alt fuels and battery
technology after being ousted as chairman of financially ailing General
Motors in 1992.
He still bleeds GM blue, but differs
from its approach to hydrogen. GM plans to wait until a fuel cell, which
uses hydrogen to produce electricity to power a car, is ready for the mass
market. Stempel favors starting with a hydrogen/electric hybrid.
"We want automakers to use hybrids
as a transition to hydrogen fuel cells and to introduce hydrogen power
to increase consumer awareness. With more awareness comes more demand and
with more demand, more companies will be willing to accelerate plans to
add hydrogen pumps. Hydrogen stations are the key to this," Stempel said
in an interview.
That's where Stempel's Energy Conversion
Devices comes in. It adapts any vehicle to hydrogen power. And he wants
to persuade GM, Ford and Chrysler to use his conversion in a limited number
of vehicles to acclimate the public to hydrogen.
"The more cars they offer that run
on hydrogen, the more demand there will be," Stempel said.
A hydrogen/electric is similar to
the gas/electric that's been on the market for several years. The vehicle
starts with battery power, hydrogen or gas takes over to get it up to cruising
and, when a boost is needed to pass or climb, the battery pack lends a
hand.
But there's a major difference, as
we found in testing a gas/electric Toyota Prius Stempel converted to hydrogen/electric.
The hydrogen/electric Prius isn't
ready for prime time. Not one station in Bloomingdale, where we had the
test, pumps hydrogen. Ditto nearby Oak Brook and Schaumburg or elsewhere
in the Chicago area.
With the only stations in California,
New York or Arizona and with Prius range at 200 miles, it would mean a
refill would be about a 1,000 to 2,000 mile flight away.
If airlines refuse to let you on
board with a cigarette lighter, chances of carrying on a 5-gallon can of
hydrogen are nil.
"There's a few stations in California,
New York and Arizona," Stempel said. "California is working to develop
a hydrogen highway with stations every 50 miles from Sacramento to San
Diego."
Not much help here.
Another problem is that a Prius starts
at about $22,000, but the hydrogen conversion swells that to about $40,000.
Spending $40,000 to avoid having
to buy gas makes sense only if gas is running about $498 a gallon more
than it is now.
Stempel said enlisting automakers
to do the conversions reduces that cost substantially, but he wouldn't
provide an estimate.
Once those problems are solved, there's
the matter of the tank that holds the hydrogen gas and associated hardware
adding about 500 pounds to the Prius' weight of 2,890 pounds.
The 1.5-liter, 4-cylinder in Prius
develops about 110 horsepower with gasoline. Hydrogen gas doesn't have
as much energy as even liquid hydrogen, which requires more hardware, and
develops only about 28 hp in the hybrid. So it requires a turbocharger
for the power boost needed to roam the roads.
At the 28 hp without a turbo, you
might as well stick a blade under the Prius and cut your lawn.
With what amounts to a 500-pound
anchor onboard, you can hear the turbo whine as you build speed. This is
basic get-there-and-back transportation. Don't expect to make spirited
lane-to-lane moves with only the fingertips on the wheel because the added
weight and underpowered engine rule out pinpoint handling. The added weight
also means don't expect either cushy ride or short-distance stops when
approaching the light.
Stempel is looking at ways to cut
weight by at least 30 percent to soften ride and make handling less cumbersome.
The test car came with two fuel tanks
holding a combined 3 kilograms of hydrogen in powder form, equal to about
3 { gallons of gas, or enough for 200 miles of driving.
The challenge here is to develop
two tanks that can deliver 300 miles, a range the Department of Energy
says most folks would accept.
Range, of course, depends on how
much hydrogen you can store.
Stempel's system stores the powder
version in the pockets and crevices of what is best described as a sponge,
which reduces the amount of space needed. When the tank is heated with
a small electric motor, the hydrogen becomes a gas to power the car.
The heat creates another problem
because you must cool the tank before refilling it so the powder adheres
to the sponge.
To fill the tank, open the fuel door
and find one coupling to attach the hydrogen pump, and two couplings to
attach hoses, one hose to circulate 75 gallons of cool water over the tank,
the other to bring the water back into the holding tank. So you need both
hydrogen and water tanks at the station.
And to keep the water from freezing
in the winter, ethylene glycol _ you know it as anti-freeze _ is added.
It takes about eight minutes to fill
up with 3 kilograms of hydrogen while circilating the 75 gallons of water.
"We'd like to get it down to five
minutes," Stempel said. That's still longer than the less than three minutes
to refill with gasoline.
While a kilogram of hydrogen delivers
about the same mileage as a gallon of gas, it runs about $5 to $6 per,
Stempel said. Higher usage would lower that, but it's a matter of how quickly
and by how much.
Hard to believe many folks who had
to choose between food and gas at $3 a gallon are going to welcome $5 to
$6 hydrogen.
Stempel realizes a hydrogen hybrid
needs lots of fine-tuning: reducing the weight and price and increasing
driving range and fuel availability.
He says he's not pushing hydrogen
cars but rather hydrogen systems to get people talking about an alternative
fuel to not only replace gasoline, but also to reduce vehicle emissions
to water droplets.
The only way to prove hydrogen is
the fuel of the future is to solve the problems now so consumers will make
the switch.
Cost and availability are major roadblocks.
___
TOYOTA PRIUS HYDROGEN CONVERSION
Wheelbase: 106.3 inches
Length: 175 inches
Engine: 1.5-liter, 130-h.p. 4-cylinder
hydrogen engine teamed with and electric motor powered by a nickel-metal-hydride
batteries
Transmission: Continuously variable
Fuel economy: 60 mpg city/51 mpg
highway
Price as tested: About $40,000
The sticker
$22,000 Base for Prius
Pluses: No gasoline.
No pollution.
Minuses:
Price and weight of conversion.
Price and availability of hydrogen.
Driving range.

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