| No matter
how portable gadgets become, there's a time when they all have to come
back to earth: recharging time.
As a result, the quest for longer
battery life still occupies a great deal of development time. For proof
of this just look at new technologies for mobile devices. Whether they
are screens, processors, storage or other components, they usually share
the advantage of lower power consumption.
Much of the development work is focused
on making batteries based on current technologies such as lithium-ion last
longer, and an increasing amount of time is being spent looking into new
technologies such as fuel cells.
"Lithium-ion has been improving at
a rate of about nine percent per year since a decade ago, when Sony introduced
the first [battery based on this technology]", says Ric Fulop, co-founder
of A123 Systems, a startup that's developed a high-power battery. The company
has attracted investments from Qualcomm and Motorola. Although it's initially
focusing on high-current devices such as power tools, it sees opportunities
in the electronics sector.
Fulop says lithium-ion capacities
have increased from around 2.2Ah (ampere-hours) a few years ago to about
2.6Ah, and there's room for continued improvement.
Matsushita said earlier this year
that it's working with Intel on a lithium-ion battery that will have a
capacity of 2.9Ah. Scheduled to be available in April, it should keep a
laptop running for about eight hours.
However, there are limits to the
technology, Fulop says.
"You are reaching the limits and
it's not going to get much better," he says. "You don't have the same capability
with materials science as Moore's Law. That's why the rate of improvement
has only been 9 percent per year." Making a better battery means messing
with materials and that's a battle against nature.
Companies are also working on speedier
recharging so devices are up and running again faster.
Toshiba has developed a prototype
lithium-ion battery that can absorb about 80 percent of the battery's total
power capacity in about one minute. That's much faster than the typical
charging rate of two to three percent of total capacity per minute. The
new battery could make it possible to quickly bring a dead laptop back
to life.
Although lithium-ion remains the
king in portable gadgets, one of the most talked-about new technologies
is the fuel cell. These create electricity from a simple reaction, typically
that of a methanol-and-water mixture and air. They're generating interest
because they can provide a relatively large amount of power from a small
amount of inexpensive fuel and are environmentally friendlier than other
batteries.
Both Toshiba and NEC have demonstrated
direct methanol fuel cells (DMFC) for use with laptop computers. A prototype
unveiled by Toshiba at this year's CeBit show in Germany could power a
small laptop for 10 hours before it required a recharge in the form of
a squirt of methanol, similar to the way a cigarette lighter is refueled.
The Toshiba DMFC can provide about 20W of power, as can a similar prototype
from NEC.
Lenovo and Sanyo are working on a
DMFC-based prototype, but plan to combine the fuel cell with a conventional
lithium-ion battery. The fuel cell keeps the battery charged when the computer
isn't working under load, and the battery releases this power when the
system demands more than the 12W the DMFC can provide. Such a hybrid power
source offers the best initial solution for DMFCs until technology improves,
Sanyo says.
DMFCs also win over lithium ion in
other areas, says Jim Balcom, president and CEO of PolyFuel. The company
supplies DMFC membranes to many of the major companies in the field. "Lithium-ion
batteries don't do very well from a durability aspect," he says. "Most
tend to decline to the point where, after a year or two, the energy capacity
drops to about 80 percent of the original level and then falls quite steeply."
PolyFuel has tested DMFCs based on
its membranes that last 5,000 hours and is working on membranes that last
longer.
Choosing hydrogen
Not all fuel-cell research is focused
on DMFCs. Some companies are looking at fuel cells that use hydrogen instead
of methanol, because they can deliver more power relative to size. This
can be measured as the energy density.
A prototype hydrogen fuel cell from
Nippon Telegraph and Telephone (NTT) has an energy density of 200 milliwatts
per square centimetre – that means about nine hours of talk time for a
3G phone from the device, which is about the size of a pack of playing
cards.
In contrast, the DMFCs demonstrated
with laptop PCs have an energy density of about 70mW/cm2, and lithium-ion
batteries used in modern cell phones are about 160mW/cm2, according to
NTT.
The high energy density has pushed
Canon into hydrogen fuel-cell development for digital still cameras. It
has a prototype that matches the power of lithium-ion batteries; the company's
research goal is a fuel cell that offers between three and five times this
amount of power.
Despite all this work and many demonstrations
of working prototypes, fuel cells are not mere months away from commercialisation.
"One of the biggest challenges is
lack of standardisation," says Sara Bradford, research manager for Frost
& Sullivan's power supplies and batteries group in Dallas. Major vendors
are using different types and amounts of fuel to power batteries of different
sizes.
"This all just adds to the confusion
for the average consumer," she says.
Talks have begun on issues such as
common refills, but agreement is yet to be reached. There are also regulatory
hold-ups. Methanol is a highly flammable liquid, and carrying it on aircraft
is heavily regulated. As current regulations stand, it's impossible for
passengers to carry on DMFCs – let alone use them in aircraft cabins. Hydrogen
has its problems, because the fuel has to be stored in compressed canisters,
which require clearance for air travel, so commercialisation is on hold.
The International Air Transport Association is working on regulations that
would allow DMFCs to be carried or used on planes, but they aren't expected
to be complete until at least 2007.
Commercialisation for military or
industrial use will come before consumer use, with the military leading
the pack, Bradford reckons. "They have the means to do it," she says. "Obviously,
they have a lot of money to invest, but it also really revolves around
the demand."
Balcom agrees. He expects to see
military and industrial fuel cells on the market in 2006 and 2007, with
the first consumer products on sale a year later. Startup Medis Technologies
says it has a fuel cell that doesn't face the same regulatory or standardisation
problems. The company has developed a disposable alkaline-based fuel cell
that it says is efficient, safe and inexpensive. It hopes to commercialise
the cell, which will cost around $8 (£5) in bulk, in early 2006.
The device won't replace the existing
rechargeable batteries in portable devices, but is intended to be used
as a portable recharging station when the battery dies and a power socket
isn't nearby. The Medis unit can charge an average cell phone about six
to eight times, or provide power for 20 to 30 hours of talk time before
its fuel is spent. It can't be replenished.
But no matter what happens with battery
technology, perhaps the life of a laptop will never move much beyond eight
hours. "The notebook guys don't want to give you more than eight hours,"
Fulop says.
Battery lifetime is usually decided
ahead of time, because PC makers fix the power consumption and battery
life of their machines before they shop for a battery. Changes come only
in the amount of power consumed per hour as better and more energy-hungry
components are fitted into the machines.

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