| The figure-eight
slot-car track in the basement laboratory at IUPUI looks out of place amid
the expensive computer equipment surrounding it.
But when research assistant Alan
Benedict fumbles with a few wires and the cars come to life, it becomes
clear the racetrack is more than just a toy. The miniature cars operate
on fuel cells and are part of Purdue University's exploration into the
alternative power source.
Scientists across the country are
studying the clean power alternative, stoked by President Bush's commitment
during his 2003 State of the Union address to provide $ 1.2 billion in
federal money for fuel-cell research.
The aim is to reverse America's growing
dependence on foreign oil by developing viable fuel cells that can power
automobiles and homes without polluting the air. The United States imports
55 percent of the oil it consumes, a figure expected to grow to 68 percent
by 2025, according to the U.S. Department of Energy.
The challenge is making the technology,
which uses hydrogen as its main fuel source, affordable enough to be a
viable energy source.
I'm sure in the future that it's
going to happen, simply because oil is going to run out sooner or later,
said Andrew Hsu, a Purdue professor of mechanical engineering at IUPUI.
It's just how soon it will happen and what format [fuel cells] will take.
That's the question.
Many experts in the field predict
fuel-cell cars will remain rare in the marketplace until at least 2020
due to the daunting technical difficulties hindering mass production.
In the meantime, Hoosier researchers,
ranging from university faculty to fledgling entrepreneurs, are busy trying
to discover the next technological breakthrough. Many of the studies are
supported by federal or state money.
Liquid fuel focus
Purdue's School of Engineering and
Technology at IUPUI has received $ 280,000 from a NASA grant and $ 573,000
from the Indiana 21st Century Research and Technology Fund to research
fuel cells. The General Assembly created the fund in 1999 to develop and
commercialize advanced technologies. It received $ 75 million from the
Legislature last session for the next two years.
Hsu's focus is to develop a fuel
cell that can run on a liquid gas, such as ethanol or methanolderived from
corn and soybeansinstead of hydrogen, which carries with it a host of obstacles.
Although hydrogen is one of the most
abundant elements on eartheach molecule of water is composed of two hydrogen
atomsit is costly to produce.
Hydrogen can be produced from the
oceans, sun, coal, natural gas, oil and nuclear energy, but harvesting
it often creates other environmental and energy problems.
Moreover, hydrogen is a light gas
that requires a high-pressure tank that puts motorists at greater risk
and is more expensive to transport and store. Hydrogen fuel cells generate
power at a cost of greater than $ 2,000 per kilowatt, compared with $ 35
per kilowatt for the internal combustion engine, according to Purdue research.
In addition, today's hydrogen fuel
cells have an operating lifetime for cars of fewer than 1,000 hours of
driving time, compared with at least 5,000 hours of driving time for a
standard gasoline engine.
An automobile using an ethanol or
methanol fuel cell would have to be filled up much like a gasoline-powered
vehicle, but it could travel 80 miles or so per gallon, more than twice
as far as the most efficient gasoline-powered cars, Hsu said. And it would
produce many fewer emissions.
That is why I think that liquid fuel
is probably, at least for the near future, the way to go, he said.
Replacing batteries
At the University of Notre Dame in
South Bend, the aim is not on fuel cells for transportation uses but on
smaller, stationary applications.
The university has received a total
of $ 4 million from the U.S. Army and the 21st Century Fund to develop
fuel cells that could replace standard batteries. Fuel cells outlast heavier
batteries, which would benefit the military during operations when troops
are in the field for extended periods, said Paul McGinn, a professor in
Notre Dame's Chemical and Biomolecular Engineering Department.
Soldiers carry about 95 pounds of
supplies. But when they sometimes need more, they might take less food
so they can carry enough batteries, McGinn said.
For the consumer, the price of fuel
cells is still high and not competitive with batteries, he said. But for
the military, [it] would welcome the extra cost if [it] got enhanced performance,
like extended missions.
Notre Dame is collaborating on its
fuel-cell research with NuVant Systems, a fuel-cell development company
that is in the process of moving from Chicago to a Crown Point incubator.
The collaboration began when the university bought instruments from NuVant,
such as the membrane electrode assemblythe heart of the fuel cell.
Eugene Smotkin founded NuVant in
1999 and chose to move the venture after learning of incentives Indiana
offers high-tech firms. For instance, the state matches the amount, normally
$ 100,000, that companies receive through the federal Small Business Innovation
Research Program.
The incubator at the Purdue Technology
Center at Crown Point also attracted Smotkin. At first blush, he said,
the facility's lease rates seemed exorbitant, until he learned the amount
included a state-funded buildout of the laboratory. Smotkin estimated the
cost of the 2,000-square-foot lab to be $ 250,000.
NuVant has six employees and limited
revenue that Smotkin declined to divulge. But he is optimistic his company
can reach the $ 10 million mark within three years. Helping the cause is
a contract NuVant landed in June with Boston-based Cabot Corp. to supply
it with the company's instruments.
Indiana has a very strong incentive
program, so we decided to make our home here, Smotkin said. We're highly
motivated to grow and hire more people.
Research leaders
While Indiana might offer attractive
incentives that could lead to fuel-cell development, it lags far behind
neighbors Ohio and Michigan. The two Midwestern statesalong with California,
Colorado, Connecticut, Florida and Texasare considered leaders in the fuel-cell
field, said Jack Brouwer, associate director of the National Fuel Cell
Research Center in Irvine, Calif.
In April 2002, Michigan unveiled
its NextEnergy Project, which was expected to cost $ 50 million over three
to five years. The plan includes a 700-acre, tax-free research zone near
Ann Arbor designed to attract alternative-energy companies from around
the world.
About the same time, Ohio announced
its Third Frontier Projecta 10-year, $ 1.6 billion proposal to promote
high-tech research. The fuel-cell portion includes a three-year, $ 100
million plan to make the state a national leader in developing the technology.
In the private sector, corporations
with an Indiana presence conducting fuel-cell research include locally
based Allison Transmission, London firm Rolls-Royce Corp., Massachusetts-based
Raytheon Co. and Delco Remy International Inc. in Anderson. A smaller venture,
Swift Enterprises Ltd. at Purdue's research park at West Lafayette, is
devoted to fuel-cell development.
Generating electricity
Although other states may be allocating
more money than Indiana toward fuel-cell research, a few projects in the
state have garnered national attention. Both involve using fuel cells to
generate electricity without coal combustion.
At the Crane Naval Surface Warfare
Center in southern Indiana, Cincinnati-based Cinergy Corp., Crane and the
Office of Naval Research collaborated in 1995 to develop a prototype 250-kilowatt
proton exchange membrane fuel-cell power plant.
The power plant was the first large
PEM stationary fuel cell ever field-tested and it provided power to portions
of the Power Systems Division facilities at the Crane naval base. The pilot
project ended three years ago.
Also in 1995, the Wabash River Coal
Gasification Project got under way near Terre Haute. The Department of
Energy funded half the plant's $ 417 million cost as part of a demonstration
project in which fuel-cell technology is used strictly on a commercial
basis.
In 2002, the world's first fuel cell
linked to a clean-coal technology power plant was installed there to generate
electricity without coal combustion. The plant can manufacture gas at a
fraction of the cost of power generated by natural gas and is more environmentally
friendly. The technology is cheaper than the scrubbers installed on coal
plants and is generally considered more effective at reducing harmful emissions.
Projects such as those are what Brouwer
at the National Fuel Cell Research Center views as the start of a trend
toward renewable alternative power sources.
With the investment and significant
advances that are being made, he said, I think most definitely we'll make
fuel cells a product that will affect our energy conversion and meet our
energy demands in the future.
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